BLOG-5 STEEL TREATMENT AND FINISHES
BLOG-5
STEEL
MANUFACTURE AND ITS FINISHES
A Video was played of steel manufacturing process in younstown1944,
at the beginning of the session. The video explained the step by step process
of the steel manufacture starting from the excavation of ore and minerals to
the final end product using manual workmanship and machines.
Hot rolled steel: Hot rolled steel is rolled out of the casting
area to a specific thickness
Cold rolled steel: The steel is run
through cold rollers, stretching the grains, smoothing the surface,
dimensioning
Cold hardening – to increase strength
and hardness. Hammering and compressing
Quenching - Heats
the steel and quickly cools it in water, oil, air. Strong and brittle.
Tempering- Heating and controlled cooling
process. To increase strength, hardness,
and ductility.
Annealing- Heating and cooling it very slowly
to make hard steel soft. Cold working,
Cutting and forming.
Galvanization- Application of
zinc coating to prevent rusting
Hot dipped-
repeated thick coating, zinc layer, matte grey color
Cold / Electro
Corrosion prevention methods - painting,
galvanized and chemically treated.
Reaction with fire prevention - enclosed
with gypsum layers, encasing steel in
Concrete, concealed with composite materials.
STEEL FINISHES:
Electropolishing - it is a process that allows to decrease the
surface roughness.
Electrolytic coloring- get in colors
like bronze, gold, red, purple, green.
0.02micro
meter -0.36micro meter thickness film
Burnishing - color black is obtained by dipping in sodium
dichromate, durable.
Acid etching - creates pattern by dipping the
unprotected parts of the surface in acid.
Painting – applied to improve the visibility. Available
in pre- painted sheets.
Enamelling - coated with a mixture of ceramic powder and
baked in oven at high
Temperature, where it melts and
vitrifies.
Stainless steel- coloured with
bronze, blue, gold, red, purple, green by chemical
treatment.
Metallic coating- stainless steel
can be coated with another metals like copper and
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